High speed automatic folder gluer

SMARTFOLD 1100 – PC
suitable for straight-line, crash-lock bottom & double wall boxes

SMARTFOLD 1100 – SL
suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes

SMARTFOLD 1100 It is specially indicated for the most demanding packaging companies, commercial printers and finishers. Can run from small to large sized boxes, covering a wide range of industries. It is flexible to operate and it comes with a state of the art technology and electronics. The standard version includes the accessories for straight line and crash lock bottom boxes. It is flexible and easy to operate.

Components

1. Feeder section

  • Independently motorized friction feeder with variable speed.
  • Adjustable electronic pile vibrator.
  • Side feed gates fully adjustable to the width of the blank.
  • 8 feeder belts.
  • Two adjustable front feed knives.

2. Side register section

  • Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.
 

3. Pre-folding section

  • Left hand glue flap pre-folder up to 180º.
  • Third crease line pre-folder up to 135º.
  • 1st and 3rd crease openers.

4. Crash lock bottom section

  • Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.
  • Set of accessories for B-type lock bottom.
 

5. Lower gluing unit

  • One lower (left side) gluing tank.
  • Easy to remove and clean.
  • Electronic upper gluing system by guns. (Optional)

6. Folding & Closing section

  • Smooth and accurate folding of 2nd and 4th creases.
  • Two upper and two lower carriers with 25 mm lower and 30 mm outer belts.
  • Width-wise adjustable heavy duty compression rollers (optional).
 

7. Trombone section

  • Upper and lower drive mechanism for lengthwise adjustment.
  • Equipped with automatic belt tension-adjusting system.
  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.

8. Press section

  • Independent and motorized press section.
  • Manual and Automatic mode (follow up).
  • Upper section moves back and forward, allowing for different box length.
  • 5 meters total length with 3.5 meters effective pressure length.
  • Pneumatic pressure adjustment.
 

9. Servo-motor of back folding device

  • Two driven shafts allow a precise fold of the rear flaps. Easy to setup through the main touchscreen.

Materials

Carton Board

Carton Board

Corrugated Board

Corrugated Board

Specifications

Processed MaterialsDimensions and WeightPCSL
Carton board max. 800 g/m²Length15.51 m15.51m
Corrugated flute type N, E & FWidth1.66 m1.77 m
CapabilityHeight1.4 m1.4 m
Speed max. 400 m/minNet Weight 7.8 Ton8 Ton
Inching speed 20 m/minInstallationPCSL
Thickness of folded box max. 20 mmElectrical connected load22 kW28 kW
Blank width 1100 mmCompressed air 6 bar
Air compressor capacity 10 m³/h
Air tank capacity 60 L

 

Scheme

Boxes

Straight - line Box

Straight - line Box

A: 126 - 1100 mm
B: 100 - 800 mm
E: 58 - 530 mm

Lock - bottom Box

Lock - bottom Box

A: 146 - 1100 mm
B: 110 - 800 mm
E: 68 - 518 mm

Double - wall Box

Double - wall Box

A: 200 - 1100 mm
B: 100 - 800 mm
D: 30 - 150 mm
E: 80 - 980 mm

 
4 - corner Box

4 - corner Box

A: 140 - 1050 mm
B: 140 - 800 mm
H: 25 - 150 mm

4 - corner Box with Lid

4 - corner Box with Lid

A: 250 - 1020 mm
B: 140 - 800 mm
H: 25 - 150 mm

6 - corner Box

6 - corner Box

A: 250 - 1020 mm
B: 140 - 800 mm
H: 25 - 150 mm

Product Lines

SMARTFOLD 650

High speed automatic folder gluer

SMARTFOLD 800

High speed automatic folder gluer