High speed automatic online inspection folding & gluing machine
SMARTFOLD 650-PC automatic folder gluer with standard configuration for straight-line boxes with pre-folding of 1st and 3rd creases, double wall, crash-lock bottom boxes. Including standard left side glue pot. Squaring device for crash lock bottom boxes.The machine maximum speed is 400 m/min. Suitable for solid board up to 800 g/m² and E, F & N flute corrugated.
Online inspection system module is equipped after side-register section, the blanks are well registered, and feed straightly into the inspection system module, it guarantees the stability of the inspection quality. It greatly reduces the labor cost, more efficient and reliable.
1. Feeder section
Independently motorized friction feeder with variable speed.
Adjustable electronic pile vibrator.
Side feed gates fully adjustable to the width of the blank.
6 feeder belts.
Two adjustable front feed knives.
2. Side register section
Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.
3. Online inspection module
High speed image processing system.
Inspection software Printing Plus V5.0 English edition published.
High speed vision image unit, equipped with Japan’s imported lens, Canada imported high/frequency COMS line scan industrial camara.
Independent electric cabinet.
4. Pre-folding section
Left hand glue flap pre-folder up to 180º.
Third crease line pre-folder up to 135º.
1st and 3rd crease openers.
5. Crash lock bottom section
Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.
Set of accessories for B-type lock bottom.
6. Lower gluing unit
One lower (left side) gluing tank.
Easy to remove and clean.
Electronic upper gluing system by guns. (Optional)
7. Folding & Closing section
Smooth and accurate folding of 2nd and 4th creases.
Two upper and two lower carriers with 25 mm lower and 30 mm outer belts.
Width-wise adjustable heavy duty compression rollers (optional).
8. Trombone section
Upper and lower drive mechanism for lengthwise adjustment.
Equipped with automatic belt tension-adjusting system.
Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.
9. Press section
Manual and Automatic speed variation in coordination with a photocell.
Upper section moves back and forward, adaptable to different box lengths.
5.5 meters total length with 3.1 meters of effective pressure.
Pneumatic pressure adjustment.
10. Servo-motor of back folding device
Two driven shafts allow a precise fold of the rear flaps. Easy to setup through the main touchscreen.
Carton board max. 800 g/m²
Corrugated flute type N, E & F
Speed max. 400 m/min
Inching speed 20 m/min
Thickness of folded box max. 12 mm
Blank width 650 mm
Carton board 250 – 650 g/m²
Inspection size (W x L) max. 800x650 mm min. 120x120 mm
Online inspection module speed max. 300 m/min
Capacity color difference, overprint, die-cutting and embossing deviation, bar code verification etc.
Dimensions & Weight
Length 17.4 m
Width 1.6 m
Height 1.9 m
Net weight 8 Ton
Electrical connected load 12 kW
Compressed air 6 bar
Air compressor capacity 10 m³/h
Air tank capacity 60 L
Straight - line Box
A: 126 - 650 mm
B: 100 - 500 mm
E: 58 - 320 mm
Lock - bottom Box
A: 146 - 650 mm
B: 110 - 500 mm
E: 68 - 320 mm
Double - wall Box
A: 200 - 650 mm
B: 100 - 500 mm
D: 30 - 150 mm
E: 80 - 530 mm